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Vegetable processing

Packaging for canneries and vegetable processing plants

A processing plant runs several product lines at once: pickles and fermented vegetables, marinades, Korean salads, tomato paste and adjika, and jams. Each takes its own route: brining in large buckets, packing for food service, then onto a bazaar stall or store shelf. HTI covers the whole chain from one plant in Bishkek. We make buckets from 560 ml to 21 L, white and clear, plus jerry cans for vinegar and oil. We ship to processors across Kyrgyzstan and Kazakhstan.

0.56-21 Lfrom retail to brining
about 22 kgof pickles in a 21 L bucket
2 colorswhite and clear
IMLone brand across all sizes
Cannery kit

Two packaging streams: large for wholesale, small for retail

A cannery runs two packaging streams: large buckets for curing and wholesale, small clear ones for retail. Set the pallets for each work area to see how many units arrive and how much of the truck the kit takes up.

Ready-made kits
  1. 1
    Brining areacabbage, cucumbers, tomatoes in brine
    21 L bucketPK210 · 600 pcs per pallet
    1
  2. 2
    Marinating roomwild garlic, mushrooms, garlic in marinade
    11.5 L bucketPK115 · 816 pcs per pallet
    1
  3. 3
    Deli sectionKorean carrot salad, fish he, soy asparagus, kimchi
    5.6 L bucketPK56 · 1,920 pcs per pallet
    1
  4. 4
    Tomato sectiontomato paste, adjika, lecho
    3.8 L bucketPK38 · 2,800 pcs per pallet
    0
  5. 5
    Packed by weightfamily-size pickles and salads
    2.3 L bucketPK23 · 3,300 pcs per pallet
    0
  6. 6
    Single-serve packssalad, adjika, mushrooms
    1 L bucketPK10 · 6,480 pcs per pallet
    0
  7. 7
    Cooking areajam, fruit butter, and preserves
    560 ml bucketPKS560 · 7,200 pcs per pallet
    0
  8. 8
    Ingredient storagevinegar, vegetable oil
    10 L jerry canEPG1000 · 100 pcs per pallet
    0
Kit summary

    Pallet and unit counts follow factory standards; truck loading is an estimate. The order calculator shows the exact layout.

    Work areas and sales channels

    Packaging by production stage and by customer

    The table runs from the brining area to the store counter. For each area, it shows what happens there, which packaging it uses, and who ends up with the product. The last column matters most. You choose the size by who opens the bucket, not by the product: a cafeteria cook, a bazaar vendor, or a store shopper.

    Lineup at the same scalebody width and height per factory spec sheets
    AreaProductEmpty weightVolumeGoes to
    Brining areacabbage, cucumbers, tomatoes in brinebucket with bail handle and plastic grip21 Lcuring before packing, bulk wholesale
    Marinating roomwild garlic, mushrooms, garlic in marinadebucket with plastic grip11.5 Lcafeterias, wholesale outlets
    Deli sectionKorean carrot salad, fish he, soy asparagus, kimchibucket with metal bail handle5.6 Ldelis, bazaar stalls
    Tomato sectiontomato paste, adjika, lechobucket with handle3.8 Lkebab houses, pizzerias, cafes
    Packed by weightfamily-size pickles and saladsclear bucket2.3 Lbazaar, supermarket
    Single-serve packssalad, adjika, mushroomsclear bucket1 Lcorner store, counter
    Cooking areajam, fruit butter, and preservessmall bucket560 mlstore shelf, tourists
    Ingredient storagevinegar, vegetable oiljerry can with screw cap10 Lin-house work area

    Pickles in brine weigh about 1.05 kg per liter, so a 21 L bucket holds about 22 kg of product. You can't lift it without a bail handle with a plastic grip. A 1 L bucket of jam weighs only about 1.3 kg: a one-handed purchase. Between these extremes, a cannery usually stocks four or five working sizes. Almost all of them nest inside each other while they sit empty in the warehouse.

    White 2.3 L plastic bucket with metal bail handle and lid on a table in a packing area
    How a cannery works

    Salting, marinating, packing, and storage

    Vegetables arrive in waves: cucumbers and tomatoes in late summer, cabbage and carrots in the fall. Within a few weeks, you have to process produce that then sells all winter. That's why canneries plan packaging by work area and in advance, instead of buying more when the cucumbers are already at the gate.

    White 5.6 L plastic bucket with lid on a light tiled countertop in a Korean salad kitchen next to a grater and carrots
    Deli section5.6 L nominal capacity, up to 5.87 L brim-full
    Brining in large buckets

    For wholesale, cabbage and cucumbers are brined in 18 L and 21 L buckets. The 332 mm opening lets you layer vegetables by hand and press them under a weight. Our page on pickle buckets explains how much headspace to leave above the product for brine.

    Keep spicy apart from sweet

    Set aside a separate group of buckets for Korean carrot salad, adjika, and garlic marinades, and never use it for jam. This makes washing easier and prevents mix-ups on shift. Our page on buckets for Korean salads covers which sizes to choose for bazaar sales and for deliveries to outlets.

    Counter and retail chains

    For retail, processors choose 1 L and 2.3 L clear buckets: shoppers see crisp cucumbers and bright Korean carrot salad through the wall. The OPEN tamper-evident tear strip under the lid rim shows that nobody repacked the pickles after they left the plant or topped them up with someone else's brine.

    Peak season

    From August to October, a cannery works seven days a week, and reordering packaging in those weeks eats up time. Empty buckets nest in stacks, so you can bring in the whole season's stock early, while the produce is still in the field.

    How to build a lineup

    One lineup for wholesale and retail

    It pays to keep a limited set of sizes that covers every sales channel. Every extra size means another stack in the warehouse and more mix-ups at packing. Here's how canneries usually build that lineup.

    1Brining and curing: 18 L or 21 L with a bail handle and plastic grip. Both have a 332 mm opening; the 21 L is 47.5 mm taller.21 L bucket
    2Food service and wholesale outlets: 5.6 L and 11.5 L. A cafeteria cook goes through one bucket in one or two shifts.11.5 L bucket
    3Retail: 1 L and 2.3 L clear buckets, plus 560 ml for jam.560 ml bucket2.3 L bucket
    4One brand across sizes: with in-mold labeling (IML), your logo reads the same on a 1 L bucket and a 5 L bucket.
    5Vinegar and oil for marinades: 10 L jerry cans, kept separate from finished products.10 L jerry can
    Clear 1 L plastic bucket with lid on a wooden counter in the pickle row of an Osh bazaar
    Tap a tip to highlight the sizes it covers
    Logistics

    Packaging in time for processing season

    Canneries in the Chuy Valley pick up packaging from the HTI plant in the Bishkek Free Economic Zone (FEZ), Ak-Chiy village, or get it on our own delivery trucks. Processors in Jalal-Abad, Osh, Batken, and Issyk-Kul Region receive buckets via a freight carrier. We ship pallets to canneries in Almaty, Shymkent, and Taraz within the EAEU. Buckets of different sizes and jerry cans travel in one truck, and empty buckets ship nested in stacks. Our sales manager confirms delivery time and cost when you place the order, so order your stock for cucumber season in early summer.

    White 3.8 L plastic bucket with lid on a steel table in a Jalal-Abad cannery next to a crate of tomatoes
    Questions and answers

    Frequently asked questions about packaging for canneries

    Didn't find your answer?A sales manager replies Mon-Fri, 9:00 AM-5:00 PM, Bishkek time

    Usually five: 21 L for brining, 11.5 L and 5.6 L for food service and wholesale outlets, 2.3 L and 1 L for the counter. If you make jam, add 560 ml.

    Split your buckets into groups and don't mix them: one for Korean carrot salad, adjika, and marinades, another for jams. The easiest way is to separate groups by size or by a label on the lid.

    Most often the 3.8 L. Its 200 mm opening lets the cook scoop out every bit of paste with a spoon, and the bucket is used up in a few days. Large cafeterias take the 5.6 L.

    Under the lid rim there's an OPEN tamper-evident tear strip. As long as it's intact, nobody has opened the bucket since it left the plant. That's a strong selling point in retail, especially in chain stores.

    Your sales manager quotes the price for your order based on sizes, quantity, handle, color, and decoration. Send us your seasonal production plan by product, and we'll quote the whole lineup at once.

    Yes. The logo goes on with a label or with IML, where the label is fused into the wall during molding. The artwork is adjusted to each size, so the series looks consistent on the shelf.

    Yes, by the pallet within the EAEU: to Almaty, Shymkent, Taraz, and other cities. A mixed order of buckets and jerry cans goes in one shipment, and your sales manager confirms delivery time and cost when you place the order.

    Catalog

    Packaging for food processing in the HTI catalog

    Our catalog lists dimensions, empty weight, and handle options for every size. If you sell to retail chains and marketplaces, see our page on packaging for packers and wholesalers.

    Request

    Getting your cannery ready for the new season?

    Send us your production plan by product and sales channel. Your sales manager will choose sizes, versions, and decoration, calculate pallets, and propose a delivery schedule so packaging arrives before processing starts.